基于MATLAB GUI的布齿参数优化与应用
Optimization and application of tooth layout parameters based on MATLAB GUI
- 
                            摘要: PDC钻头在煤矿钻孔作业中以卓越的破岩性能、高效的钻孔效率备受关注。为研究PDC齿切削参数与受力的关系,设计并开展了PDC单齿切削试验,并进行切削齿受力计算模型与仿真模拟验证。基于MATLAB GUI与全局力平衡理论,开发了专用的布齿参数优化软件,对现场使用的五翼平底型钻头的周向角θ、后倾角α和侧转角β进行多目标优化。结果表明:在直线切削正交试验与仿真模拟中,切削深度、后倾角和切削速度对于切削齿受力影响由大到小依次均为切削深度、后倾角、切削速度。参数优化软件的应用,成功地减小了钻头的侧向力与弯曲力矩,侧向力与钻压之比的计算值下降到1/1 000,弯曲力矩与转矩之比的计算值下降到1/100;通过Abaqus数值模拟验证了参数优化取得了一定的效果,侧向力与转压的比值和弯曲力矩与转矩的比值均能够降低到较低水平。其中,侧向力平均值降低了1.81 kN,弯曲力矩平均值减小了0.163 kN· m,数据的离散性明显降低。更小的侧向力与弯曲力矩能够提高钻头的钻进效率,与此同时软件的计算复杂度受钻头布齿参数的影响相对较小。因此,参数优化软件可以应用于钻头的布齿参数优化设计,提高钻头设计效率。Abstract: Polycrystalline diamond compact (PDC) drill bits are increasingly used in coal mine drilling due to their efficient rock-breaking capabilities. To better understand how cutting parameters affect the forces on PDC cutters, a singlecutter cutting experiment was conducted. A corresponding cutting force calculation model was developed and validated through simulation. Building on global force balance principles, a MATLAB GUI based software was created to optimize cutter layout parameters. This software was applied to a five-wing flat-bottom drill bit, optimizing the circumferential angle (θ), back rake angle (α), and side rake angle (β) through multi-objective analysis. Experimental and simulation results revealed that cutting depth has the greatest influence on cutting force, followed by back rake angle and cutting speed. Using the optimization software, both lateral force and bending moment on the drill bit were significantly reduced. Specifically, the lateral thrust ratio (lateral force to drilling pressure) decreased to 1 / 1000, and the bending-torsion ratio (bending moment to torque) decreased to 1 / 100. Abaqus simulations further confirmed the effectiveness of the optimization, with the average lateral force reduced by 1. 81 kN and the average bending moment by 0. 163 kN · m, alongside a noticeable reduction in data variability. These reductions in lateral force and bending moment are expected to enhance drilling efficiency. Additionally, the software’ s computational requirements remained stable despite changes in cutter layout parameters. Overall, this optimization software provides an effective tool for improving cutter layout design, thereby increasing the efficiency of drill bit development.
 
             
						  
						 下载:
下载: