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碎软煤层俯孔“钻-扩-排”一体化卸压增透技术

Integrated drilling-reaming-discharging technology for pressure relief and permeability enhancement in downward holes of broken soft coal seam

  • 摘要: 针对碎软煤层俯孔造穴破煤效率低、钻孔积水等问题,研发了碎软煤层俯孔“钻-扩-排”一体化卸压增透装备,确定了钻机转速及推进速度等造穴关键参数,提出了“钻-扩-排”一体化卸压增透技术,并在中马村矿进行现场应用。研究结果表明:“钻-扩-排”一体化技术不受俯孔淹没环境影响,当钻机转速达到170~180 r/min时产生的离心力控制刀臂打开,实现快速扩孔作业; 正循环排渣出煤率大于90%,反循环可有效排出孔内积水,保障造穴孔快速施工及抽采通道畅通; 应用“钻-扩-排”一体化造穴技术后钻孔孔径由120 mm扩大到600 mm,高效抽采时间由此前的20 d延长至60 d,80 d内平均抽采瓦斯浓度由52.9%提高到74.7%,平均抽采瓦斯纯流量由0.026 m3/min提高到0.083 m3/min。说明“钻-扩-排”一体化机械造穴卸压增透技术可有效解决碎软低渗煤层中俯孔卸压增透及排渣难题,研究成果可为碎软低渗煤层俯孔卸压增透提供技术支撑。

     

    Abstract: This study addresses the challenges of low coal-breaking efficiency and water accumulation in downward holes within broken soft coal seams. An integrated drilling-reaming-discharging equipment for pressure relief and permeability enhancement was developed, with key operational parameters such as drill rotation speed and propulsion speed being determined. The integrated pressure relief and permeability enhancement technology based on drilling-reaming-discharging was proposed and subsequently applied in Zhongmacun Coal Mine. The field application results demonstrate that the integrated drilling-reaming-discharging technology is unaffected by the submerged environment of downward holes. When the drill rotation speed reaches from 170 r/min to 180 r/min, the resulting centrifugal force controls the opening of the cutting arm, enabling rapid reaming. Positive circulation slag discharge achieves a coal removal rate exceeding 90%, while reverse circulation effectively removes accumulated water from the borehole, thereby ensuring efficient hole construction and unobstructed gas drainage pathways. Following the application of this integrated mechanical cavitation technology, the borehole diameter was enlarged from 120 mm to 600 mm, the effective gas drainage duration was extended from 20 days to 60 days, and within 80 days, the average gas drainage concentration increased from 52.9% to 74.7%, with the average pure gas drainage rate rising from 0.026 m3/min to 0.083 m3/min. These findings indicate that the integrated drilling-reaming-discharging mechanical cavitation technology can effectively address the challenges of pressure relief, permeability enhancement, and slag discharge in downward holes of broken soft and low-permeability coal seams. The research outcomes provide technical support for pressure relief and permeability enhancement in such geological conditions.

     

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