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煤矿智能化掘进工作面全断面快速成巷方法及系统实践研究

Research on full-section rapid roadway method and system implementation in intelligent excavation face of coal mine

  • 摘要: 针对煤矿智能化掘进工作面中存在的全断面成巷掘进速度缓慢、一次成巷准备较为困难、全断面掘进智能化水平较低等问题,提出了煤矿智能化掘进工作面全断面快速成巷方法,因地制宜地对截割轨迹进行优化调整,减少掘进机磨损及掘进工作面顶板两端资源的浪费;开发了煤矿智能化掘进工作面全断面快速成巷系统,根据掘进机信息采集装置得到的数据,自动调整截割速度并选择对应的截割模式,通过预先设定好的优化掘进方案及惯性导航进行自主截割,同时也可以进行远程干预。该方法及系统在赵固二矿14010工作面开展应用,经历学习探索、初步应用及正式应用3个阶段,实现了智能化掘进机的记忆截割、单轨吊六臂锚杆钻车的自主锚护,以及煤巷快速修复装备的智能控制,工作面每天掘进进度增加2 m,单班劳动人员减少8人,真正意义上实现了智能化掘进工作面的减人提效。研究成果可为煤矿智能化掘进工作面全断面快速成巷提供技术支持与理论依据。

     

    Abstract: In view of the problems existing in intelligent excavation face of coal mine, such as the slow tunneling rate of full-section roadway, the difficulty of preparing roadway for one-time roadway formation, and the relatively low level of intelligence in full-section tunneling, a method of full-section rapid roadway in the intelligent excavation face of coal mine is proposed. The cutting track is optimized and modified according to local conditions to reduce the wear of the roadheader and the waste of resources at both ends of the excavation face roof. The system of full-section rapid roadway in the intelligent excavation face in coal mine is developed. According to the data obtained by the information acquisition device of roadheader, the cutting speed is automatically adjusted and the corresponding cutting mode is selected. The autonomous cutting is carried out by pre-set optimized tunneling scheme and inertial navigation, and remote intervention can also be carried out. This method and system have been applied in 14010 working face of Zhaogu No.2 Coal Mine. It has gone through three stages of learning and exploration, preliminary application and formal application. It has realized the memory cutting of intelligent roadheader, autonomous bolting with a monorail-mounted six-boom bolter, and the intelligent control of rapid repair equipment of coal roadway. The working face achieves an additional daily advance of 2 m while reducing manpower by 8 workers per shift. This substantiates the realization of manpower reduction and efficiency enhancement in intelligent excavation operations, providing both technical support and a theoretical reference for achieving full-section rapid roadway in intelligent excavation face of coal mine.

     

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