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小煤柱及沿空留巷柔性有机-无机杂化喷涂堵漏材料研制

Development of flexible organic-inorganic hybrid sprayed sealing material for small coal pillars and gob-side entry retaining

  • 摘要: 小煤柱及沿空留巷开采过程易产生裂隙造成采空区漏风,喷涂堵漏材料是巷道密封的关键,但是现有喷涂材料存在韧性差、易开裂等问题。为解决这一问题,研发了一种有机无机杂化的柔性喷涂堵漏材料。阐述了该柔性喷涂堵漏材料的制备原理及方法;进行了材料流动性、析水率、韧性测试,以及微观结构分析,确定了新材料的最佳配比;搭建了能够模拟矿山来压的堵漏风性能试验平台,在不同来压导致支撑墙体发生形变的条件下对柔性喷涂堵漏材料的巷道密封效果进行了验证。实验结果表明:无机水泥基材料经过有机杂化后降低了材料的析水率,增强了材料的流动性和韧性;当有机乳液添加量达到20%时,断裂伸长率增大至约8%,这主要归因于材料内部形成的三维互穿网状结构,从而显著提升了其韧性;新材料的最佳配方为水灰质量比为0.6∶1、水玻璃添加量为2%、聚乙烯醇添加量为3%、VAE乳液添加量为20%。与传统水泥基材料相比,柔性喷涂堵漏材料内部有机网状结构可以发生一定的形变,促使堵漏性能提升超30%,且受矿山来压影响较小,对小煤柱及沿空留巷等易受矿山来压影响而产生裂隙的漏风起到更好的堵漏作用,降低煤自燃的发生概率。

     

    Abstract: During the mining process of small coal pillars and gob-side entry retaining, cracks are prone to occur, causing air leakage in the goaf.Spraying sealing materials is the key to preventing air leakage, but existing spraying materials have problems such as poor toughness and proneness to cracking.To solve this problem, an organic-inorganic hybrid flexible sprayed sealing material was developed.The preparation principles and methods were elaborated; flowability testing, water-bleeding rate testing, toughness testing, and microstructural analysis were conducted to determine the optimal mix ratio of the new material; a leakage-sealing performance test platform capable of simulating mine pressure was constructed, and the roadway sealing effectiveness of the flexible sprayed material was validated under conditions where support wall deformation occurred due to varying pressures.The experimental results show that after organic hybridization, the inorganic cement-based materials reduce the water separation rate of the materials, and increase the fluidity and toughness of the materials.When the addition of organic lotion reaches 20%, the elongation at break increases to 8%, which is primarily attributed to the formation of a three-dimensional interpenetrating network structure within the material, thereby significantly enhancing its toughness.The optimal formulation of the new material is as follows: water-cement ratio of 0.6∶1, sodium silicate content of 2%, polyvinyl alcohol content of 3%, and VAE emulsion content of 20%.Compared with traditional cement-based materials, the internal organic network structure of flexible sprayed materials can undergo certain deformation, which enhances the leak-proofing performance by over 30%, and is less affected by mine pressure.It has a better sealing effect on air leaks such as small coal pillars and gob- side entry retaining that are prone to cracks caused by mine pressure, reducing the probability of coal spontaneous combustion.

     

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