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竹基改性矿用隔热材料的制备及性能研究

Preparation and performance research of bamboo-based modified mining thermal insulation meterials

  • 摘要: 针对深部矿井高温热害源头治理这一关键问题,开展高效、可持续矿用隔热材料研究,对改善矿井作业环境、推动绿色矿山建设具有重要意义。采用正交试验法,研究竹材的形态、掺量及长度对混凝土复合隔热材料隔热性能与抗压强度的影响; 通过功效系数法优选出隔热性能与力学性能达到最佳平衡的试样配比,确定最优配比; 基于自主设计的高温巷道隔热效能模拟装置,开展相似模拟试验,分析隔热层厚度及围岩温度对材料隔热效果的影响,验证所研发隔热材料在矿井高温巷道内的降温效果。研究结果表明,竹材形态对隔热材料的关键性能指标影响最大,其次为竹材掺量,而竹材长度对各指标影响最小; 最佳试样中竹材形态为竹纤维、掺量为0.5%、长度为25 mm,其隔热性能较基准组提升28.74%,抗压强度提升124.26%;铺设优选隔热层能有效减缓围岩散热,降低围岩向巷道内的传热速率,并减少巷道内的热量差异,验证了掺竹复合隔热材料作为矿用隔热材料的可行性。

     

    Abstract: Aiming at the key problem of high-temperature heat damage in deep mines, it is significant to develop efficient and sustainable mining thermal insulation materials to improve the operating environment and promote green mine construction. The orthogonal test method was adopted to study the influence of bamboo material morphology, content and length on the thermal insulation performance and compressive strength of concrete composite thermal insulation materials. Through the efficacy coefficient method, we select samples with the optimal balance between insulation performance and mechanical properties to determine the best ratio. Based on a self-designed high-temperature tunnel simulation device, similar simulation tests were conducted to analyze the effects of insulation layer thickness and surrounding rock temperature on material performance, further verifying the cooling effect of the developed insulation materials in high-temperature mine roadways. The results show that the bamboo material form has the greatest influence on the key performance indexes of insulating materials, followed by content, while length shows the least effect; the optimal sample uses 0.5% content of 25 mm bamboo fibers, demonstrating 28.74% improved insulation performance and 124.26% higher compressive strength than the control group; laying an optimized thermal insulation layer can effectively slow down heat dissipation from the surrounding rock, reduce the heat transfer rate to the roadway, and decrease the temperature difference within the roadway. This demonstrates the feasibility of bamboo-blonded composite thermal insulation materials as mining insulation materials.

     

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