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综采条带膏体充填材料配比优化及顶板控制研究

Optimization of paste backfill material proportion and roof control in strip mining of a fully mechanized face

  • 摘要: 针对西部矿区煤矸石长期排放引发的环境污染和煤矿开采带来的地表沉陷,以及诱发的地质灾害等问题,以西部神东矿区为研究对象,基于矿区地质赋存条件,采用综采走向长壁条带膏体充填工艺,系统分析该工艺充填工作面围岩运动规律,确定了顶板控制方案及充填体承载特性,即工作面顶板沿走向的推采极限垮落步距L、充填体宽度S和膏体强度P p。通过对煤矸石的理化性能进行分析研究,研发了多组以煤矸石为主要原料的膏体充填材料配比方案,以扩展度、坍落度和抗压强度为指标,确定了充填材料的最优配比方案。同时采用FLAC3D数值模拟软件分析了不同强度的膏体充填体对顶板控制和地表下沉的影响规律,验证了所设计的条带膏体强度、充填材料配比及顶板控制方案的合理性。研究结果表明,煤矸石膏体充填材料的最优配比为粉煤灰质量与煤矸石质量之比为3∶7,水泥质量分数为14%,养护28 d的膏体充填材料的抗压强度为5.4 MPa。数值模拟结果显示,该配比下膏体充填体强度满足工作面顶板控制要求。研究成果对西部煤矿煤基固废综合利用及绿色开采具有重要的指导意义。

     

    Abstract: To address the environmental pollution caused by long-term coal gangue discharge in western mining areas, as well as surface subsidence and associated geological hazards induced by coal mining, this study takes the Shendong Mining Area in western China as the research subject. Based on the geological conditions of the mining area, a fully mechanized longwall strip paste backfill mining process is adopted. The movement behavior of surrounding rock in the backfill working face is systematically analyzed, and the roof control strategy and load-bearing characteristics of the backfill body are determined, including the ultimate caving step distance L of the working face roof along the strike, the backfill body width S, and the paste strength Pp. Through physicochemical analysis of coal gangue, multiple paste backfill material formulations using coal gangue as the primary raw material were developed. Using spreadability, slump, and compressive strength as evaluation indicators, the optimal mix proportion of the backfill material was determined. Meanwhile, FLAC3D numerical simulation software was employed to analyze the influence of paste backfill bodies with different strengths on roof control and surface subsidence, verifying the rationality of the designed strip backfill strength, backfill material mix proportion, and roof control scheme for fully mechanized mining. The results show that the optimal mix proportion of the coal gangue-based paste backfill material is a fly ash-to-coal gangue mass ratio of 3∶7, with cement accounting for 14% of the total mass. The compressive strength of the backfill material reaches 5.4 MPa after 28 days of curing. Numerical simulation results indicate that the strength of the paste backfill body with this mix proportion meets the roof control requirements of the working face. The research findings provide valuable guidance for the comprehensive utilization of coal-based solid waste and the advancement of green mining in western coal mining regions.

     

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