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煤基固体废弃物制备膏体充填材料特性试验研究

Experimental study on preparation and properties of paste backfill material using coal-based solid waste

  • 摘要: 针对山西沁源矿区煤矸石发电产生的煤基固体废弃物,以及煤矿开采引发的地表沉陷及地质灾害等问题,以沁源矿区新源煤矿为例,结合矿井采区“三下”压煤分布情况,以粉煤灰、脱硫石膏、电石泥等煤基固废物,以及水泥和水为原料,研制了一种新型复合胶凝材料。采用单变量法,系统研究了不同原料配比对料浆流动度、析水率、硬化试样抗压强度及化学结合水量的影响,通过深入分析试验结果,确定了复合胶凝材料的最佳配比。结合X射线衍射和扫描电子显微镜技术,分析了水化产物的晶相组成与微观结构,揭示了多组分固废协同水化机制。研究结果表明,复合胶凝充填材料的最佳配比为:粉煤灰与脱硫石膏质量比70∶30、电石泥掺量20%、水泥掺量10%、水胶比0.65。在此配比下,复合胶凝材料表现出优异的性能, 其流动度为180~220 mm、6 h内析水率小于5%、28 d抗压强度达到17.69 MPa。微观分析显示,电石泥提升了体系碱度,有效激发了粉煤灰活性;脱硫石膏促进了钙矾石晶体的生成,与水化物凝胶交织形成致密结构,提升了材料强度。现场试验结果表明,该配比膏体充填材料强度满足地面变形与下沉防控要求。

     

    Abstract: To address the challenges of coal-based solid waste generated from coal gangue power generation, surface subsidence induced by coal mining, and associated geological hazards in the Qinyuan Mining Area of Shanxi Province, this study takes the Qinyuan Xinyuan Coal Mine as a case study. Considering the distribution of coal seams pressed under buildings, railways, and water bodies, a novel composite cementitious material was using coal-based solid wastes—fly ash, desulfurization gypsum, and carbide slag—as raw materials, with cement and water as auxiliary components. Using the single-variable method, the effects of different raw material ratios on slurry fluidity, bleeding rate, compressive strength of hardened specimens, and chemically bound water content were systematically investigated. Based the analysis of the experimental results, the optimal proportion of the composite cementitious material was determined. X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to analyze the crystalline phase composition and microstructure of the hydration products, revealing the synergistic hydration mechanism of the multi-component solid wastes. The results show that the optimal proportion is as follows: mass ratio of fly ash to desulfurization gypsum of 70:30, carbide slag content of 20%, cement content of 10%, and water-to-binder ratio of 0.65. Under this proportion, the composite cementitious material exhibits excellent performance, with fluidity ranging from 180 mm to 220 mm, a bleeding rate of less than 5% within 6 hours, and a 28 d compressive strength of 17.69 MPa. Microscopic analysis indicates that carbide slag increases the alkalinity of the system, effectively activating the pozzolanic activity of fly ash, while desulfurization gypsum promotes the formation of ettringite crystals, which interweave with hydrated gel to form a dense structure, thereby enhancing material strength. Field test results demonstrate that the strength of the paste backfill material with this proportion meets the requirements for ground deformation and subsidence control.

     

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